OUR ENGINEERING, PROCUREMENT AND CONSTRUCTION (EPC) SOLUTIONS

We support our customers in the construction of plants with our comprehensive range of services from process studies to the completion of turnkey plants in the upstream and refining sectors, including oil and gas treatment, sulphur recovery and acid gas removal.

The core competencies of our company include process design and multidisciplinary detail engineering, procurement, construction, commissioning and start-up. We provide EPC services for onshore and offshore facilities, including drilling rigs, production platforms, processing plants, pipelines, and storage facilities. In addition, we also offer services such as training of operating personnel and support for operation and maintenance.

OUR EPC SERVICES:

Onshore Services

At Meldovar Oil and Gas Construction Company (MOGCC), our Onshore Services division is dedicated to providing comprehensive, innovative, and high-quality solutions tailored to meet the diverse needs of our clients in the energy sector. Our extensive portfolio includes site preparation, pipeline construction, and plant facility construction. With these services, we aim to facilitate the successful execution of energy projects while ensuring safety, efficiency, and regulatory compliance.

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1. Site Preparation and Civil Works

Our site preparation and civil works services are instrumental in ensuring that your project site is primed for construction and operations. Here’s a closer look at what we offer:

Detailed Site Assessments

• Comprehensive Evaluations: Our experts conduct thorough evaluations to determine site conditions, such as soil composition, hydrology, and environmental factors.
• Customized Reports: We provide detailed reports that inform necessary modifications, allowing us to make informed decisions throughout the project lifecycle.

Earthworks

• Excavation and Embankment: We manage all types of earthmoving activities, capable of handling over 1 million cubic meters of excavation annually.
• Land Clearing: Efficiently clear land for construction, utilizing modern machinery that reduces time and labor costs by approximately 30%.

Grading

• Precision Techniques: Implement precise grading techniques optimizing site stability, ensuring proper drainage and optimal conditions for construction activities.
• Soil Stabilization: Our grading services reduce erosion by up to 50%, enhancing site durability.

Road Construction

• Access Roads: Construction of access roads tailored to specific project requirements, with an average road construction capacity of 20 km per month.
• Transport Efficiency: By facilitating improved access to project sites, we help reduce transportation costs by approximately 25%.

Environmental Compliance

• Regulatory Adherence: Strict adherence to environmental regulations to minimize the impact of site preparation activities.
• Monitoring Initiatives: Implement continuous environmental monitoring to ensure compliance throughout the preparation process.

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2. Pipeline Construction and Maintenance

MOGCC brings extensive experience to pipeline construction, having successfully constructed over 2,000 miles of pipelines. Our focus is on achieving safety, efficiency, and environmental sustainability through the following services:

Trenching

• Advanced Techniques: Utilize modern trenching equipment to create precise trenches with a depth range of 2 to 8 feet, ensuring minimal disruption to the environment.
• Soil Stabilization Procedures: Implement measures during trenching that decrease soil erosion by up to 40%.

Installation

• Pipeline Types: Safe installation of various pipeline types, including oil, gas, and water pipelines, with capacity handling up to 500,000 barrels per day.
• Industry Standards Compliance: We adhere to industry standards, achieving a 99% success rate in on-time project delivery.

Pressure Testing

• Rigorous Testing Procedures: Conduct pressure testing at industry-standard levels up to 1,200 psi to ensure pipeline integrity before commencing operations.
• Leak Detection Technologies: Employ advanced leak detection technology with a reliability rate of 98% during pre-operation checks.

Maintenance Services

• Regular Inspections: Implement a proactive maintenance schedule, conducting inspections at least once every 6 months on all pipelines.
• Repair Services: Our maintenance capabilities include efficient repair services that reduce service downtime by an average of 45%.

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3. Plant and Facility Construction

MOGCC specializes in designing and constructing customized facilities that enhance both upstream and downstream operations in the energy sector. Our key offerings include:

Refinery Construction

• State-of-the-Art Facilities: Designing and constructing refineries with capacities ranging from 50,000 bpd to 400,000 bpd.
• Sustainability Focus: Incorporate energy-efficient technologies that reduce emissions by 30%, fully complying with international environmental standards.

Processing Plants

• Custom Solutions: Tailor-built processing facilities designed to enhance operational efficiency, accommodating diverse processing quantities. 
• Capacity Flexibility: Capable of scaling processing capacities from 10,000 bpd to 150,000 bpd based on project requirements.

Modular Construction

• Quick Assembly: Provide modular construction options that expedite commercial operations, reducing assembly times by up to 50%. 
• Scalability: Easily adapt to changing project demands and timelines for efficient resource deployment.

Turnkey Solutions

• Comprehensive Project Delivery: From initial concept through final handover, we provide complete turnkey solutions ensuring seamless integration.
• Schedule Adherence: Achieve 95% of projects completed on time and within budget through stringent project management and execution standards.

Project Management

• Experienced Managers: Our project managers lead each phase of construction, focusing on quality management and cost control.
• Performance Tracking: Utilize advanced project tracking tools to monitor progress and performance, ensuring alignment with project milestones.
• Client Collaboration: Engage with clients throughout all phases, ensuring transparency and alignment with their vision and goals.

Our Offshore Services

Installation and Commissioning of Offshore Platforms

Overview: Our platform installation and commissioning service encompasses all stages of assembling and setting up offshore facilities necessary for oil and gas extraction and renewable energy production, including wind farms.

• Site Survey:

  • Conduct extensive geophysical and geotechnical surveys to assess seabed conditions.
  • Employ ROVs and advanced sonar technology to identify optimal platform locations.
  • Duration: Surveys typically take between 2-6 weeks.

• Fabrication and Transport:

  • Construct platform components in our state-of-the-art facilities or at nearby docks, capable of producing components up to 5,000 tons.
  • Use heavy transport vessels for secure and efficient delivery to offshore sites.
  • Transportation time varies from 3 days to 2 weeks depending on the location.

• Installation:

  • Utilize specialized vessels equipped with dynamic positioning systems for precise platform positioning.
  • Recent installations have been executed at depths reaching 1,200 meters.
  • Typical installation projects are completed within 4-8 weeks.

• Commissioning:

  • Perform extensive testing and checks to ensure all systems, including safety mechanisms, hydraulic controls, and production equipment, meet operational standards.
  • Commissioning phases last 2-4 weeks, allowing for adjustments based on operational performance.

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Subsea Pipeline Installation

Overview: Our subsea pipeline installation service focuses on the laying of pipelines on the seabed, facilitating the transportation of oil, gas, and other fluids.

Key Activities:

1. Route Planning:

   • Implement detailed routing studies, leveraging GIS technology to minimize environmental impact and ensure regulatory compliance.
   • Meetings with local authorities and environmentalists ensure all projects meet compliance standards.

2. Trenching:

   • Use specialized trenchers capable of digging trenches at depths of up to 6 meters and widths suitable for various pipeline sizes.
   • Custom trenching solutions that address seabed conditions, such as rocky terrain or soft sediments.

3. Installation Techniques:

   • Employ advanced installation methods including S-lay, J-lay, and reel-lay, tailored to the specific water depth and environmental conditions.
   • Recent installations have seen pipelines placed at depths exceeding 3,000 meters with a success rate of 99.5%.

4. Connections:

   • Ensure secure connections to platforms and onshore facilities through meticulous planning.
   • Conduct pressure tests with capabilities up to 10,000 psi to verify system integrity before going live.

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Maintenance and Repair Services:

Overview: We provide maintenance and repair services that ensure offshore structures and pipelines remain safe and operational throughout their lifecycle.

Key Activities:

• Routine Inspections:

  • Schedule inspections using a combination of divers and ROVs. Capable of accessing depths up to 800 meters, enabling thorough assessment.
  • Use advanced imaging technologies to conduct visual inspections, integrity assessments, and condition monitoring.

• Preventative Maintenance:

  • Conduct regular maintenance tasks including corrosion protection, painting, and equipment checks to avert failures.
  • Implement asset management software to track asset performance and schedule maintenance effectively – reaching up to 1,000 inspections annually.

• Repairs:

  • Facilitate quick response solutions through underwater welding and pipeline leak repairs.
  • On average, repair issues are resolved within 48 hours of detection.

• Emergency Response:

  • Develop rapid response teams for incident management, adequately trained in subsea operations and spill containment.
  • Track record of restoring normal operations with an average turnaround time of 72 hours following significant incidents.

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Hot Tapping and Pipeline Inspection Services

Overview: Our hot tapping services enable the addition of connections to a live pipeline without interrupting the flow, employing advanced equipment and techniques.

Key Activities:

• Hot Tapping:

  • Use specialized fittings and valves to create live connections in pipelines with a flow rate of up to 200,000 barrels per day.
  • Ensure operational safety, maintaining an uptime record exceeding 99% during operations.

• Pipeline Inspection:

  • Employ smart pigs (pipeline inspection gauges) to assess pipeline conditions, capable of inspecting over 5,000 kilometers annually.
  • Use acoustic and fiber optic sensors for real-time monitoring of pipeline health.

• Leak Detection:

  • Implement advanced leak detection technologies such as acoustic sensors, flow monitoring systems, and periodic inspections, reducing potential leak incidents by 30% year-over-year.

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Marine Services

Overview: Our marine services offer essential support for offshore operations, ranging from transportation to logistical services.

1. Vessel Operations:

   • Operate a diverse fleet of 20+ specialized support vessels including crew boats, supply ships, and anchor handling tugs.
   • Coordinate transport logistics for personnel and materials effectively, handling over 10,000 tons of cargo annually.

2. Diving Services:

   • Provide experienced diving support for underwater construction, inspections, and repairs.
   • Our divers are equipped for missions up to 300 meters deep, ensuring projects uphold safety and regulatory standards.

3. Logistics Support:

   • Validate the efficient transportation, supply chain management, and storage of materials necessary for offshore operations through robust logistical frameworks.
   • Implement advanced tracking systems ensuring materials arrive on time and in optimal condition.

4. Anchor Handling and Mooring:

   • Expert assistance in the placement and retrieval of anchor systems for floating structures, managing installations for platforms weighing over 20,000 tons.
   • Our specialized vessels can conduct anchor operations in challenging conditions, ensuring stability and safety.

​Asset management 

​As an integrated provider, Meldovar Oil & Gas provides asset management solutions combining years of specialist knowledge to maximize asset value utilising tried and tested processes and procedures.

The scope of our solutions cover oil and gas processing plants, gathering and transportation facilities, storage and metering facilities and include the following services:

• Operation Training.

• Preparation of operation and maintenance. 

• Shutdown, repair, and upgrade work.

• Inventory management. 

• Spare parts management. 

• Plant operation and maintenance.

This enables it to deliver complete final products to its clients in compliance with the most stringent quality standards, this attribute has made the company into a highly specialized EPC company, together with EPC projects as part of our vocation to serve, we also work with other types of contracts such as turnkey projects, BOT, commissioning, etc.

Procurement 

Our global sourcing enables us world wide sourcing options 24/7 availability, and disseminating market intelligence. 

From handling the complexities of global suppliers selection for all projects material, expanding, delivering materials from distinct locations , complex logistics, involvement, and receiving at work locations keeping all in close connection with project schedule is efficiently dealt by our ERP system , specially designed for the execution of turn key projects.

Our procurement procedure ensures strict adherence to quality standards, national and international requirements legislations, safety, health and environmental issues. 

Our experienced personal at diverse locations ensures on-time delivery of project equipment and material.

Fabrication:  

The modularisation approach helps to minimize site construction activities and construction schedules which are essential when operating in challenging terrains, During the EPC phase, prefabrication works of modules, piping spools. Structural steel and equipment items (vessels and tank, turbines, compressors, pumps, etc ) are undertaken at a variety of offsite fabrication shops. This concept is advantageous because the fabrication and assembly activities take place in a controlled environment. There is greater control on QA / QC aspects of the project and civil works can occur with shop fabrication and assembly reducing the overall project delivery schedule. Off-site fabrication greatly reduces onsite safety risks. 

Storage Tanks 

​We are an innovative and dynamic rapidly growing company that specializes in the manufacturing and supply storage tanks. Meldovar Oil & Gas is incorporated in Dubai with a keen desire to provide the total support package and most qualitative reliable and trustworthy fabrication and erection services over the world. Our position as a market leader in EPC and fabrication was built on our total dedication consecration and pride in jobs well done and foreseeing the needs of our clients and the industry.

Being a well experienced company in manufacturing and construction of oil storage tanks, We provide the stainless steel oil storage tanks, steel petroleum storage tanks, chemical storage tanks, industrial storage tanks, prefabricated bolted tanks, pressure vessels, heat exchangers, industrial boilers, steam boilers, boilers maintenance  services, met mast towers and bespoke structure coating for pipes, storage tanks insulation systems, thermal insulation coaling for metals, best insulation services for pipe, duct, storage tanks for thermal system.

Boiler EPC 

Our Boiler EPC (engineering, procurement, and construction) division is almost 8 years old within Meldovar Oil & Gas but is active worldwide.

The EPC of Turnkey projects involving different types of industrial boilers is one of our key competencies.

Our agile teams, backed by know-how, and experience, work closely with our clients to engineer and find the most cost-effective solutions for their particular needs.

For some export projects, our steam generators are built or partly assembled or manufactured abroad under our license by specialized and approved manufacturers.

Our main activities are engineering, detailed design, manufacturing, and erection and startup of:

• Industrial steam generator.

• Hot water boilers.  

• Heat recovery steam generator.

• Integrated heat recovery generator (HRSG).

• Integrated heat recovery boilers incineration municipal solid waste.

•  ( MSW ).

• Cogeneration boilers or plants.

• Biomass boilers or plants.

• Small power plant integrating following equipment: combustion system - boiler gas cleaning filters steam turbine - electrical power generators.

• Process gas heat recovery.

• Fluidized bed boilers. 

All our installations are custom made and are designed to match the specific need of our clients. 

​Project and Fuels 

We design and supply complete turnkey projects with integrated boilers on /or after incinerators or combustion rooms firing all types of fuels such as fuel oil or waste oils, natural gas, municipal solid waste, biomass, waste process, residual etc.

Power Transmission 

We have the expertise and adequate infrastructure of Line ranging from 132 KV to 1200 KV

Our team has vast experience in providing EPC solutions on a Turnkey basis, we offer a complete range of services in the power transmission lines business segment, we have excellent power management teams for the execution of challenging and complex projects. 

Scope of works as an EPC contractor involves the design, testing, fabrication, galvanizing, and improvement. 

Our range of services includes but is not limited to constructing Ultra-high voltage substations, rural and urban power Quality improvement projects.

We offer a complete range of services in the power transmission lines business segment.

We have excellent project management teams for the execution of challenging and complex projects.

Scope of work as an ECP contractor involves the design, testing, fabrication, galvanizing of the tower on one hand and construction activities of a survey, civil works, erection, and stringing, testing, and commissioning of transmission lines. 

Our group has a proven track record for the execution of projects in different terrains, regions, and extreme weather conditions.

We are equipped with experience and skilled manpower with the latest tools and tackles to accomplish the construction activity.

Turbine Repair and Installation 

At Meldovar Oil & Gas we provide complete turnkey Services to turbine installation and repairs, with the focus on steam and gas turbines, refinery precision rotating equipment, ethanol plants, paper mills, and power plants. 

We also Provide Turbine Services for the balance of rank, emergent outages, and planned maintenance.

Our team has extensive experience solving power generation problems, applying our expertise to the maintenance, repair, and Service & requirements of Turbines and generators.

​Complete Turbine Services

Whether you need new turbine installation, maintenance, refurbishment, retrofits, or repairs for gas, Steam-powered Turbines we are the right choice for quality results in our capabilities include the maintenance repair, Installation, upgrade, and overhaul of:

• Steam turbines.

• Combustion turbines. 

• Pumps. 

• Gear boxes. 

• Industrial generators, engines, and other equipment.

We are continuously working on improving our project execution strategies and methods, focusing our attention on deadlines, quality and costs to ensure the maximum customer satisfaction.

Our projects are built around a corporate HSE management system  fostered and supported by corporate leadership. All our employees and sub-contractors are required to be committed to the achievement of HSE objectives as an integral part of their work. HSE commitment begins in engineering design and continues throughout the life cycle of the project.